Cylinders are heavy and awkward to handle. Frequent lifting and handling can cause back injuries and upper limb disorders. According to HSE (HSE INDB390 rev2), 51% of welders suffered 1 period of sickness over a two year period taking time off for muscle or joint & tender disorders (MSD Musculoskeletal Disorders). Other potential injuries include broken toes, trapped hands, leg and chest injuries.
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Ensure all employees involved in handling cylinders are trained in safe handling techniques. |
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A robust risk assessment should be established. Employees should understand the properties and hazard of the gas and review the risk every time they handle a cylinder: weight of cylinder, surface conditions and distance of route and more difficult to handle. When possible use mechanical aid to assist in handling. |
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Use appropriate PPE - stout gloves and footwear with metatarsal protection. Ensure PPE is in good condition. |
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Always close the valve and disconnect any regulators before moving a cylinder. |
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Never attempt to straighten leaning cylinders on your own – get help. Constant vigilance is required when moving cylinders by hand to ensure that hands are not caught or trapped. Floor condition is also a contributing factor to this type of accident as it causes the cylinder to move unexpectedly, so good housekeeping is essential. Excessive speed is a cause of many trapped-hand incidents. Some cylinders have a slightly more rounded base profile. These cylinders are relatively unstable compared to other cylinders. Extra care should be taken when handling them. |
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Never leave a cylinder free standing or turn your back on it. Move the cylinder to a safe area and ensure that restraints are securely fastened. |
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Never attempt to stop a falling cylinder – move away quickly and safely. |
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Do not drop or subject a cylinder to impact. |
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Use the correct lifting method.
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